A Brief History of Silk and It's Production
India is bestowed by nature with all the varieties of
silks, namely: Mulberry, Tussar, Eri, and Muga. The last three varieties
are often referred to as, "Non Mulberry" silks.
India has both Polyboltine and
Univoltine moths. Polyvoltine meaning many broods in a season or
year and Univoltine meaning one brood per year. The silk
worm grows to one and one half to two inches and is ready to spin a cocoon.
The cocoons are sorted out and hauled to nearby market or to a
filature where the rearers receive cash payment for their cocoon crop. Each
cocoon may contain as much as 200 to 300 meters
or reelable fibroin filament. Different types of equipment are used
for reeling the cocoons. they are Charkha, Cottage Basin and
Multi-end reeling machines. In addition to these a semi-automatic
reeling unit is also being used. Establishment of any method is
wholly dependent on the availability of sufficient quantity and
quality of cocoons.
The modern reeling machine is known as filature. The reeling
involves sorting, boiling, re-reeling and packing. The raw silk yarn
is then examined and bundled into books which are then in turn
packed in a bale. Each book weighs about 5 lbs. and there are about
30 books to a bale which weighs about 150lbs. The final stage is
weaving. The bulk of Indian silk is hand-woven and loomers weave the
pattern. If cocoons are kept un-disturbed, the pupa is metamorphosed
into a silk moth. It then breaks open the cocoon and emerges as a
winged silk worm. The cycle keeps on repeating 6 to 8 weeks apart.
There are four stages: Eggs, Larvae, Pupa and Adult.
The silk worm feeds on Mulberry leaves. After the cocoon is reeld
either by Charkha or by modern filature, the raw silk is thrown or
twisted and finally woven or handloomed or powerloomed to make the
silk fabrics. Silk twisting or throwing is the intermediate and
compulsory process between reeling and weaving. The throwing process
includes: winding, twisting, doubling or tirpling and warping. Out
of these, twisting is the major part.
In the case of Tussar silk, the worms grow in nature, building
their cocoon in twiga. Four crops are taken in a year. A good
reserve with 100 trees yield 60KG cocoons. The hand-spun fabric has
a big demand. Tussar cocoons are hard to reel, only on-tenth or 30
yards are reelable silk, the rest is hand-spun.